A Comprehensive Guide To PCD Tools

3 December 2021
 Categories: , Blog

Polycrystalline diamond (PCD) tools have become necessary in numerous industries, including construction, geological exploration and mining, stone processing, and information technology. Experts in these sectors prefer these tools because they offer optimum accuracy and durable cutting edges. Moreover, PCD tooling speeds up production rates, improves performance, and is more effective in providing a superior surface finish. Some of the PCD tools your organization can benefit from today are outlined below.

1.       PCD Drills

PCD drills, like many other polycrystalline diamond tools, are made from a combination of a layer of cemented carbide with several PCD layers. Since PCD drill bits are tough and durable, you can use them whenever there's a need to accurately drill holes on materials like plastic, wood, aluminum, magnesium, or glass-reinforced plastic (GRP). Plus, these tools are suitable for hole processing in applications requiring either an exquisite finish or rough cuts.

2.       PCD Reamers

If your industry needs a tool that can enlarge a pre-existing hole's size without compromising the sides and edges, a PCD reamer can do a fabulous job. Typical PCD reamers come with diamond-coated tips with tough and durable surfaces guaranteed to widen a hole and remove any rough edges or burrs perfectly. That is why industries dealing with sensitive products such as jewelry and riveted joints, which demand concentricity and high surface finish use these PCD tools.

3.       PCD Boring Tools

PCD boring tools are primarily designed to enlarge and provide previously-formed bores with a precise and top-notch finish. These tools typically come with three main components: body, bar holder, and dial screw. But PCD is mainly used to make the tips of boring bars. These components are essential in cutting tools designed to handle inner surfaces. PCD boring tools are ideal for most materials used in metalworking and woodworking.

4.       PCD End Mills

A typical polycrystalline diamond end mill is a brazed tipped tool tailored to handle composite cast aluminum applications. This type of end mill is also ideal for applications that demand optimum performance and high-speed spindles. Plus, since polycrystalline diamond is abrasive and durable, these tools resist wear and last longer, even in extra fast applications. Some suitable materials for PCD end mills include graphite, bronze, carbon fiber, green carbide, and silver.

The Bottom Line        

Picking the right PCD tool is essential in ensuring your organization gets nothing but the best. That is more so in applications where qualities like extreme chip resistance and durability are necessary. A reputable PCD tooling expert will recommend the best PCD tool grade for your industry. Therefore, by choosing the right PCD tool manufacturer and supplier, you can rest assured your manufacturing company will deliver top-notch results.